The Air Soap Cutter™ is a pneumatically driven
cutter that puts a full, 600 lbs of cutting
power at your fingertips.
Our ball bearing
gliding table with guide pins, glides
smoothly out to automatically position, your
soap block. De-molding is effortless. Then a
slight push re-locates your block of soap
under the loaf cutting frame for the perfect
cut. There is no guess work or adjustment
necessary.
Within a few minutes you are ready to cut
your soap loaves into the final bars. Changing frames and cutting tables is quick
and easy and we supply the tool. Load up
your bar table with as many loaves as you
can stack on it, then just pull the lever.
Your Air Soap Cutter™ and Air Cutter™
Pro Molds™
are made according to your bar
specifications.
Air Cutter™
Pro Molds are custom sized for
the most efficient use of your ingredients
and the least amount of waste in cutting.
They work in conjunction with your Air Soap Cutter™. The bottom of your mold is your loaf
cutting table.
Safe to use! Safety valve requires two hand
operation to release air to cylinders.
Two Cutting
Frames and Cutting Tables are supplied with the Air Soap Cutter™; a loaf cutting grid and table and a bar cutting grid
and table; both custom made and designed.
A compact
piece of equipment that is tough, durable, easy to use, easy
to clean.
Maintenance?
About every 20,000 bars, lightly grease the guide rods.
The cutting
frames glide smoothly on linear bearings & high-speed,
drill-rod guides.
Air
controlled and powered. The smooth operation is safe, very
quiet and powerful.
Cutting
frames & tables are easily and quickly interchanged.
High tensile
strength wire for lasting durability. Wire replacement is
easy with our adjustable tension bolts. Note: With proper
use, wires can last years.
Optional
safety features are available.
Extra cutting
frames are available for Hotel size bars, multiple bar sizes
and private label customers. See below.
The
Professional Air Soap Cutter™ cuts Cold Processed and Hot
Processed soap with ease.
This soap cutter is Not for
cutting melt and pour or glycerin soap.
The Willow
Way Air Soap Cutter™
Specifications:
Small Footprint - only 32" (81cm) wide x 40"
(102cm) long. Place it at about a 30” (76cm)
table height.
The Air Soap Cutter™ is 43” (109cm) high.
600 lbs of smooth, quiet, cutting force at
100 PSI. Almost any inexpensive air
compressor (not included) will work. Easy
pressure adjustment.
Your air
compressor should be 2-3 CFM or above (cubic feet per
minute) or 56 LPM or above (liters per minute). Pressure
required is 90PSI (pounds per square inch) or 6.12 ATM
(atmosphere).
This powerful piece of equipment only weighs
150 lbs (68Kg) , so shipping is inexpensive.
Supplied with extra cutting wire, frame
wrench, air hose connector, and air
regulator and moisture filter.
Rubber caps
on tension bolts, protect fingers from sharp wire ends.
Linear
bearings; high-speed, drill-rod guides; ball bearing gliding
table; 2” (5cm) box tubing frame, precision machined mounts
and fittings.
Protected
with a tough, baked on powder coat, enamel finish.
Cutting Frames have removable
tension bolt bars. So if you decide to permanently change
you bar or loaf size, it is easy to do.
Note:
We recommend staying within a 85 lb to 95 lb (38.5
to 43 kilo) block range. This range provides the
most efficient weight to mobility ratio. It is easy
to cut and works within the parameters of our Custom
Soap Molds.
Air Soap Cutters™ are Custom made and ship by Truck
therefore cannot be added to our cart, for
Air Soap Cutter™ orders,
Please Click Here
to Contact Us.
The Willow
Way Air Soap Cutter™
Information we will need from you.
Click To Enlarge
We will need your <Wet Cut (Just Cut)> bar size,
thickness, width and length (See image).
Don’t have this….no worries, we can help you find the
perfect size for your needs.
We know soap. We work with you to
find the most efficient pour, mold size and the most efficient
use of your time. Remember, you will be working with people who
know soap and are fully aware of the intricacies of hand crafted
soap making. We know that it is still important to you to have
that hands on feel, yet be able to have the time to get out
there and sell and develop your products.
Need help developing your bar size,
approximate cured weight and size, batch size, most efficient
pour? This all comes free when you order our equipment.
We can help Design your Entire
Soapmaking Operation from heating the base oils to racking the
finished bars. Ask us how fast you can pour, cut and rack 1500
bars of soap.
Have some unique soap making
problems? We can help.
The Willow
Way Air Soap Cutter™
Optional Equipment
Extra Cutting Frames and Tables for
different full size bars or hotel size
bars.
Extra Wire: includes both sizes, for bar and
loaf frames.
What is the
difference between the Soap Cutter with a loaf grid and the Soap Cutter
with a bar grid?
Answer:
They are one and the same soap cutter. You get two
cutting frames with your Air Soap Cutter, a Loaf and a Bar cutting
frame.
*The Loaf Grid cuts the face of the bar or width
and length.
*The Bar Grid cuts the thickness.
Question:
Does the
Air Soap Cutter
cut in logs and bars or only one type?
Answer:
They both will cut loaves and bars. If you wish,
you can also order extra grids for other loaf sizes or bar
sizes, such as sample and hotel bar sizes.
Question:
I recently received
your Air Soap Cutter and Soap Molds. The base plate for the bar cutter
appears to be bowed. It still fits on the pins but it has some
rocking to it. Is this a problem?
Answer:
This will not affect your cutting. It is normal
for the tables to bow some - no way around it. You will notice
that we have scored the other side, to compensate for some of
this bowing.
The Air Soap Cutter comes with two frames, a
soap bar frame and a soap loaf frame.
Question:
I currently have a
block grid cutter (a cheaper variety than the one you sell, made
of wood and recycled plastic) and the wires break fairly often
which is time consuming to replace, sometimes even ruining some
of the soap in the process. I'm not sure the reason, but I need
to know of the probability of this happening with your unit as
well.
Answer:
I don't know the gauge or type of the wire you
use. Ours is a special grade that as far as I know only one
company in the World makes. We have sold over a thousand cutters
over the course of 12 years and seldom need to send replacement
wire to anyone.
Sometimes it is not the wire but the wire tying method. We
designed our wire bolts to work with the particular wire we use
and to pull the wire, straight on. They are also designed to
allow tiny adjustments in the tension and to lock firmly in
place.
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Prices are in U.S. dollars (USD). All prices and product
availability subject to change without notice. Unless noted, prices
do not include shipping and applicable sales taxes.
Please call or e-mail us with any questions or to place an order.
